How concrete is made
Concrete is made by mixing Portland cement (10-15%) and water (15-20%) to form a paste, which is then combined with aggregates (65-75%) such as sand, gravel, or crushed stone. This mixture hardens as the cement and water chemically react, binding the aggregates into a durable, rock-like mass. The production process typically occurs at a batching plant, where automated systems ensure precise proportions for consistency and quality.
The process begins with measuring the required amounts of cement, water, and aggregates. The dry materials are mixed before adding water to activate the binder, creating a uniform paste. Once prepared, the concrete is transported to the construction site, where it is poured into formwork.
Proper curing is essential to ensure the concrete reaches its full strength and durability. This involves maintaining the right moisture and temperature levels to allow the chemical reaction between cement and water to fully develop.
Learn how how to prepare for a concrete pour.
The benefits of using concrete in construction
Concrete is a widely used material in the construction industry due to its remarkable versatility. It is integral to various structures, including tunnels, bridges, high-rise buildings, and dams. Additionally, concrete can withstand extremely high temperatures from both environmental conditions and fires, making it an ideal protective layer for steel structures.
According to Advanced Concrete Technologies , concrete has also emerged as a sustainable construction material. It can incorporate industrial waste, such as ground vehicle tyres or waste glass, as replacements for traditional aggregates, contributing to environmental sustainability.
Concrete also offers numerous benefits including:
- Durability: Concrete withstands harsh weather, fire, and environmental wear.
- Versatility: It can be moulded into almost any shape, accommodating various structural and aesthetic requirements.
- Cost-effectiveness: Concrete is relatively inexpensive, especially considering its strength and lifespan.
- Sustainability: Concrete can incorporate recycled materials, such as fly ash or slag, reducing its environmental impact. It is also recyclable at the end of its life.
For advice on choosing and transporting concrete, visit our Concrete Pump FAQs.
What are the different types of concrete?
Concrete is a versatile and essential material in construction, with different types tailored to specific applications. Designated concretes, for example, simplify selection for non-structural tasks like domestic foundations (GEN) and specialised uses such as reinforced concrete (RC) for structural durability.
Paving concretes (PAV) excel in freeze-thaw resistance for outdoor applications, while foundation concretes (FND) are ideal for areas with sulphate-rich soils. Proprietary concretes, custom-designed for unique performance needs, and standard prescribed concretes (SPC), used in small-scale or non-structural projects, offer further specialised solutions. Each type ensures reliability and durability while adhering to quality standards.
Whether you're planning a small domestic project or a large-scale industrial build, understanding these options will help ensure success.
Visit our technical information page on concrete types for more information or explore our sustainable proprietary options in the What is Regen guide.
Contact us for your concrete needs
Concrete is the backbone of construction, offering solutions for projects of all sizes. From domestic builds to large-scale infrastructure, understanding its composition and choosing the right type ensures your project’s success.
Concrete is crucial to any construction project involving this material, and with the information above, you can make informed decisions to benefit your project. View our range of ready-mixed concrete, contact our team if you have any questions, or request a quote today.